Editorial Feature

New Alcohol Sensor Made from Graphene-Based Thin-Films

Chemical sensors, of varying composition, are used across a wide range of industries to detect changes within a physical environment. Of the various compositions, graphene sensors have surged of late, and in many areas- biosensors, pressure sensors, gas and humidity sensors, to name a few.

Now, an international effort, composed of Researchers from Saudi Arabia, China and the US, have developed a graphene-bacterial cellulose nanofiber (GC/BCN) hybrid sensor to detect alcohol (ethanol) with great efficiency.

The demand for sensors has exponentially increased in recent years are now employed in the automobile, aerospace, safety, indoor air quality, environmental control, food, industrial production and medical sectors. Despite sensor research being established, there is still a demand for new and improved sensors across the varying industries.

Graphene sensors are always being developed, with new devices coming out that sense a different type of molecule. Even though the applications of graphene sensors are widespread, they all come back to one central application- flexible electronics, which is often (but not always) the device type that graphene sensors adopt, independent of the application.

There are many advantages to using graphene in sensing applications. Aside from its excellent properties of a large surface area, high electrical conductivity, high thermal conductivity (through the sheets, not along them) high flexibility, charge carrier properties, optical transmittance and ease of compositing, graphene also possess many cavities on its surface, which allows for molecules to be  easily adhered to the sheet- this can often increase the efficiency of adsorption of a molecule to the graphene sheet and is the most common sensing mechanism for graphene sensors.

The international team of Researchers have developed a composite thin film composed of graphene and bacterial cellulose nanofibers. In this composite material, the bacterial cellulose nanofibres act as the host and the graphene as the filler material. Due to its excellent conductive properties, graphene does not require the addition of a conductive filler material, unlike many composites. The Researchers constructed the composite using a combination of wet chemical, blending, sonication (Cole-Parmer), centrifugal (Centrifuge 5810, Eppendorf), dialysis and sputtering (Equipment Support Co) methods.

The Researchers characterized the samples through transmission electron microscopy (TEM, Tecnai Twin, FEI), Fourier transform-infrared (FTIR) spectroscopy (Nicolet iS10, Thermoscientific Inc.), Ultraviolet-visible (UV-vis) spectroscopy (Cary100 ConC, Agilent Technologies), profilometry (DEKTAK*8 profilometer, Veeco).

The sheet resistance was measured on a CMT-SR2000N four-probe system (Materials Development Corporation); surface tensions were measured using Kruss K100 tensiometer; and the electrical resistance was calculated using a U1281A True RMS Multimeter (Keysight).

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The produced thin sensor was flexible, transparent, highly sensitive and possessed an excellent alcohol recognition performance. Electrical tests in different liquid environments were performed, with remarkable results. The sensor exhibited an ultrahigh sensitivity of up to 12400% in the presence of pure vapor-phase ethanol compared to a 920% sensitivity in a pure water medium.

The sensitivity for vapor-phase ethanol was orders of magnitude higher than using just graphene- which only exhibited a 21% to pure ethanol. The intelligent sensor was also able to distinguish between liquid-phase ethanol, vapor-phase ethanol and water, and produced a readout as a function of electrical signals within the electronic device.

The sensor also exhibited fast response and recovery times, and usage across a wide range of ethanol concentrations- between 10% and 100% ethanol concentration. The excellent sensing properties of the device over graphene alone has been attributed to the improved wettability of the bacterial cellulose nanofibers and ionisation of the liquids- ethanol cannot be ionized, so the concentration of charge carriers in the composite did not increase. This led to the absorbed ethanol molecules producing insulating regions in the conductive framework, allowing it to be sensed easier, thus, producing a high sensitivity.

The Researchers have produced a facile, green and low-cost route for the assembly of ethanol-sensing devices with the potential to be implemented across a wide range of applications and industries. Such versatility will lend itself toward commercial viability in the future.


“Alcohol Recognition by Flexible, Transparent and Highly Sensitive Graphene-Based Thin-Film Sensors”- Xu X., Scientific Report, 2017, DOI:10.1038/s41598-017-04636-2

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