An Overview of Sensor Solutions for Pharmaceutical Measurement Applications

The biotechnology and pharmaceutical sectors present numerous requirements for measurement technology. Key among these are safety, adaptability, and the stringent adherence to the highest hygienic standards, exemplified by certifications like FDA, ISPE GAMP, ASME-BPE, and EHEDG.

These are just a few of the benchmarks that a sensor must meet. From the initial stages of preparation, fermentation, and separation through to storage, precise dispensing, filling, and routine operational cleaning, measurement technology plays a vital role. It facilitates pharmaceutical production processes, enhances efficiency, and contributes to increased productivity.

VEGA provides a comprehensive array of suitable measurement principles for both level and pressure applications. The advantages offered by these sensors include:

  • Standardized process connections
  • A standardized hygienic adapter system
  • Diffusion-tight construction
  • Exceptional robustness
  • Design optimized for CIP and SIP processes

The following examples illustrate the diverse tasks performed by these sensors and their typical applications.

VEGA sensors

VEGA sensors are perfectly designed for the critical aspects of CIP and SIP processes. Even during cleaning operations and at temperatures of up to 150 °C, they ensure that all required process media are available in sufficient quantities. Image Credit: VEGA Controls Ltd.

Level Measurement Sensors

VEGAPULS 42

The VEGAPULS 42, a radar sensor, is particularly well-suited for applications requiring continuous automation in the face of rapid level fluctuations. Its versatile hygienic adapters ensure compliance with processes demanding high levels of sanitation.

When equipped with IO-Link, it facilitates seamless integration of process data with the user’s business administration and laboratory systems. This non-contact, 80-GHz radar technology ensures maintenance-free operation.

It is capable of measuring distances up to 15 meters at temperatures reaching 150 °C, making it an ideal choice for dosing systems or subsequent process stages such as conveyor and filling systems.

VEGAPULS 6X

The VEGAPULS 6X radar sensor delivers exceptionally high measurement accuracy, making it the optimal selection for particularly demanding environments. Its powerful radar beam focusing capability ensures reliable measurements, unaffected by tank installations like agitators.

With a broad dynamic range, the VEGAPULS 6X can consistently measure products with low reflective properties, such as oils and solvents.

Thanks to their standardized fittings, such as M12 and valve plug connections, the VEGA level sensors can be quickly and easily integrated into the system architecture. Image Credit: VEGA Controls Ltd.

Pressure Measurement Sensors

VEGABAR 28

Rapid response times are a critical characteristic for supply lines carrying heating media. The VEGABAR 28 pressure transmitter provides dependable pressure monitoring for gases, vapors, and liquids at temperatures up to 130 °C.

Its ceramic-capacitive CERTEC® measuring cell, developed and manufactured by VEGA, offers significant benefits: it is abrasion-resistant, oil-free, and exhibits high long-term stability and overload capacity.

For users, the optional universal fitting for hygienic adapters on the VEGABAR 28 contributes to reduced installation costs and simplified spare parts management.

Point Level Sensors

VEGASWING 61

The VEGASWING 61 vibrating level switch, characterized by its reliable detection and extended service life, is an ideal sensor for overflow and dry run protection, such as in storage tanks containing cleaning agents. It offers universal applicability for all liquids and can detect levels with millimeter precision, irrespective of its mounting orientation.

VEGA provides a suitable solution for every application. A comprehensive overview of VEGA's portfolio for the pharmaceutical industry is available on their website.

Image

This information has been sourced, reviewed and adapted from materials provided by VEGA Controls Ltd.

For more information on this source, please visit VEGA Controls Ltd.

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