Posted in | Gas Flow Sensors

The Defender Series For Gas Flow Calibration Solutions

The Defender Series flow calibrators are made to calibrate primary flows in industrial settings with great accuracy. 

510, 520, 530+

  • Highly accurate: Mesa's Defender Series calibrators feature a reading uncertainty of less than 1% and are supported by proven DryCal® technology.
  • Durable: For many years, IH professionals have relied on DryCal calibrators for dependable performance since they are all field-proven.
  • Flow data in real time: The DryCal Pro software records calibrator flow data in real time, uploads it to a PC, and exports it to a Microsoft environment.
  • Easy factory calibration via mail: A defensible audit record and complete refurbishment are provided by Mesa's ISO-accredited facility's yearly NIST-traceable calibration.
  • Trusted accreditation: Mesa Labs has a 0.08% scope of accreditation for gas flow from NIST's NVLAP, making it a fully accredited ISO 17025 facility: "NVLAP Lab Code 200661-0"

Technical Specifications

Defender Series

  • Approximate time per reading: 1–15 seconds
  • Flow modes: Pressure or suction
  • Gas compatibility: Non-corrosive, non-condensing, less than 70% humidity
  • Reading styles (with averaging function user selectable from 1 to 100 measurements): single (manual), continuous, or burst
  • Measurement cell style: Integrated
  • Pressure and suction fittings: 1/4” ID Swagelok® compression fittings, 3/8” fittings on high model
  • AC adapter/charger: 12 V DC, >250 ma, 2.5 mm center positive
  • Battery system: 6 V rechargeable, sealed lead-acid, 6–8 hours typical operation
  • Battery operational time (five cycles/minute): three hours with backlight on, eight hours with backlight off
  • Warranty: one year; battery: sx months
  • Display: Backlit graphical LCD
  • Storage temperature: 0–70 °C
  • Ambient humidity: 0–70%, non-condensing
  • Operating pressure (absolute): Atmospheric, 15 PSI maximum
  • Protective case: Pelican case available
  • Data cable (for PC interface): 1 meter (Defender data port to PC included)
  • Data port (for PC interface): Serial (RS-232)
  • Weight: 29 oz/820 g
  • Dimensions (H x W x D): 5.5” x 6” x 3”/140 x 150 x 75 mm

Source: Mesa Labs, Inc.

Model Defender 510 Defender 520 Defender 530+
Flow Ranges

Low: 5–500 ccm
Medium: 50–5000 ccm
High: 300–30,000 ccm

Low: 5–500 ccm
Medium: 50–5000 ccm
High: 300–30,000 ccm
Low: 5–500 ccm
Medium: 50–5000 ccm
High: 300–30,000 ccm
Volumetric Accuracy 1% 1% 0.75%
Standardized Accuracy N/A N/A 1%
User Selectable Volumetric Units mL/min, L/min,
cc/min, cf/min
mL/min, L/min,
cc/min, cf/min
mL/min, L/min,
cc/min, cf/min
User Selectable Standardized Units N/A N/A smL/min, sL/min, scc/min, scf/ min
User Selectable Temperature Units N/A °C, °F °C, °F
User Selectable Pressure Units N/A mmHg, PSI, kPa mmHg, PSI, kPa
Pressure Accuracy N/A ± 3.5 mmHg (typical)
±7.0 mm (maximum)
± 3.5 mmHg (typical)
±7.0 mm (maximum)
Temperature Accuracy N/A ± 0.8 °C (typical)
± 1.3 °C (maximum)
± 0.8 °C (typical)
± 1.3 °C (maximum)
Industry Applications Industrial hygiene, air quality Industrial hygiene, air quality Manufacturing, air quality, personal gas sampling
Pressure and Suction Fittings 1/4" ID Hose Barb 1/4" ID Hose Barb 1/4" ID Swagelok® compression fittings, 3/8" fittings on high model

Product Options

All Defender series devices provide single, continuous, and burst reading modes. The OSHA Technical Manual highlights the series as a calibrating technique.

Users can use DryCal Pro Software to obtain real-time flow and data recording by linking their computer to the Defender's RS-232 connection. The product line includes:

Defender 510: Volumetric Primary Flow Standard

The Defender 510 serves as the series' base model. The main purposes of this model are:

  • Calibration of personal sampling pump
  • Calibration of volumetric flow

Defender 520: Enhanced Volumetric Primary Flow Standard

The Defender 520 is the Defender Series' intermediate model. This model offers:

  • Flow calibration to determine pressure and temperature
  • A less expensive choice

Defender 530+: Standardized Primary Flow Standard

The Defender 530+ is the Defender Series' most advanced model. This model delivers:

  • Standardized readings (mass flow)
  • Standard applications for industrial flow and ambient air
  • Choices for volumetric or standardized flow applications

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