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New Cost-Effective Gauge Sensor by Micro-Epsilon

Precision sensor manufacturer Micro-Epsilon has developed a new, cost effective inductive LVDT gauging sensor (probe) that is ideal for medium-to-high volume OEM production environments.

The new induSENSOR DTA-XG8 gauge sensor, which is available in two basic versions – as a pneumatic push sensor or as a spring loaded (feather-touch) gauge sensor – is designed specifically for process automation, machine tools, automated assembly and quality control applications in OEM production environments, including automotive and aerospace.

LVDT gauging sensors are primarily used for measuring workpiece geometry such as length, height, width, diameter, thickness and depth. Pneumatic probes, for example, are ideal for use in automatic gauging applications or for accessing details that would be difficult or impossible to reach using conventional spring loaded (spring push) probes. Some materials such as glass or plastic, for example, require very low tip forces to prevent deformation of the component being measured, as well as contact tip materials that do not leave marks on the component. Therefore, the DTA-XG8 is activated via a feather touch spring.

The new induSENSOR DTA-XG8 gauge sensor by Micro-Epsilon.

The stainless steel housing of the DTA-XG8 sensor has a diameter of just 8mm, which enables the sensor to be installed in areas where space is tight or restricted. The standard sensor is protected to IP54 (without bellows) but to prevent the ingress of dust and water between the sensor tip and housing, an IP65 version with bellows seal is available.

The product family includes measuring ranges of +/-1mm, +/-3mm, +/-5mm and +/-10mm. Linearity is 0.3% (FSO) of the measurement range. Resolution is dependent upon the drive circuit. The MSC710 series, for example, has a resolution of 0.00018% (FSO). Operating temperature range is from -20 deg C to +80 deg C without bellows and 0 to +80 deg C with bellows. All sensors are supplied with a 3m axial cable. Both the sensor and the electronics can be customised for high volume projects.

Micro-Epsilon is a major global manufacturer of sensors, headquartered in Germany. The company’s range of displacement sensors measure everything from to distance, position, vibration, dimensions and thickness, using both contact and non-contact measurement techniques. These techniques include 1D, 2D and even 3D laser-optical sensors and systems, eddy-current, capacitive, LVDT & inductive, potentiometric and draw-wire principles.

Additionally Micro Epsilon has developed its own range of non-contact infrared temperature sensors that can measure virtually any target temperature from -40 to +3,300°C. The company also manufactures a comprehensive range of colour recognition sensors.

With more than 40 years’ experience in the industry, Micro-Epsilon isn’t just a sensor manufacturer. The company is highly innovative and understands the importance of providing complete solutions and support services for its customers. The firm is renowned for its expertise in consulting, development and application of industrial sensors to complex, customer-specific solutions for measurement, inspection and automation. The focus is on selling technical advantage to its customers.       

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