Sensata specializes in designing brushless DC (BLDC) motors to customer specifications, delivering the best solution for application requirements. These unique motor designs enable users to enhance the motion system by using decades of knowledge and proprietary magnetic design tools.
Sensata provides the following bespoke Brushless DC motor configuration options:
Frameless BLDC Motors
BEI Kimco’s frameless motor part set design means that the motor can be fully integrated within the customer assembly, which results in the highest ratio of torque to volume. In this configuration, the motor’s rotor and stator are housed within the customer’s “next higher” assembly utilizing a common shaft and bearing system.
This results in increased coupling efficiencies and reduced system size, weight and cost. The high magnetic pole count pancake “Torquer” motor produces seriously low cogging for smooth, low-speed operation and high-accuracy positioning applications.
Features
- Permanent magnet rotor design with the highest energy product for better efficiency
- Rotor with a high pole count for smooth operation
- Magnetic circuit design proprietary for maximum efficiency
- Low torque ripple
- Stator assembly encapsulated for increased thermal performance
Image Credit: Sensata Technologies, Inc.
Motor Options
Source: Sensata Technologies, Inc.
| Part Number |
Peak Torque
[N∙m/oz∙in] |
Continuous Stall Force
[N/lb] |
Actuator Constant
[N∙Watt-1/2 / lb∙Watt-1/2] |
Weight
[g/oz] |
| DIP11-11-001A |
0.011 / 16 |
0.03 / 4.58 |
0.014 / 1.97 |
51 / 1.8 |
| DIP13-12-004A |
0.17 / 24 |
0.05 / 7.5 |
0.01 / 2 |
70.9 / 2.5 |
| DIP16-08-008A |
0.14 / 20 |
0.1 / 14.7 |
0.032 / 4.61 |
68 / 2.4 |
| DIP21-22-002A |
1.76 / 250 |
0.38 / 54 |
0.095 / 13.5 |
436.5 |
| DIP24-11-001A |
0.85 / 120 |
0.33 / 46 |
0.077 / 10.5 |
263.6 / 9.3 |
| DIP30-07-001A |
0.71 / 100 |
0.095 / 13.5 |
0.095 / 13.5 |
212.6 / 7.5 |
| DIP37-12-024Z |
1.13 / 160 |
0.35 / 50 |
0.063 / 8.92 |
1134 / 40 |
| DIP38-18-001A |
3.5 / 496 |
2.68 / 380 |
0.35 / 50 |
1134 / 40 |
| DIP38-22-001A |
9.18 |
3.05 / 432 |
0.385 / 54.6 |
2098 / 74 |
Housed BLDC Motors
BEI Kimco’s permanent magnet-housed brushless DC motors have proven to be the most reliable and cost-effective solutions for some of the most demanding medical, industrial, military and aerospace applications.
There are a wide range of electrical and mechanical interface options available to support the most efficient integration of these products within any assembly. Sensata's proprietary design algorithms mean that the motor’s magnetic circuit can also be fine-tuned to achieve a desirable balance between torque, speed, and thermal performance.
Features
- Precision-balanced high-speed rotor assemblies for smooth operation
- Precision ball bearings for longer life and dependability
- Options with low cogging for reduced vibration
- Patented low-loss magnetic circuit designs
- Techniques for reducing audible noise that have been patented
Image Credit: Sensata Technologies, Inc.
Motor Options
Source: Sensata Technologies, Inc.
| Part Number |
Peak Torque
[N∙m/oz∙in] |
Continuous Stall Force
[N/lb] |
Actuator Constant
[N∙Watt-1/2 / lb∙Watt-1/2] |
Weight
[g/oz] |
| DIH11-19-BDNA |
0.056 / 8 |
0.025 / 3.5 |
0.007 / 1.1 |
87.9 / 3.1 |
| DIH14-20-BDYA |
0.105 / 15 |
0.042 / 6 |
0.014 / 1.95 |
170.1 / 6 |
| DIH18-14-BBNA |
0.085 / 12 |
0.03 / 4.3 |
0.007 / 1.1 |
147.4 / 5.2 |
| DIH23-13-BDNA |
0.17 / 24 |
0.055 / 7.8 |
0.017 / 2.5 |
229.6 / 8.1 |
| DIH23-16-BDNA |
0.28 / 40 |
0.11 / 16.2 |
0.034 / 4.76 |
317.5 / 11.2 |
| DIH23-19-BDNA |
0.35 / 50 |
0.157 / 22.3 |
0.044 / 6.22 |
413.9 / 14.6 |
| DIH23-22-BDNA |
0.56 / 80 |
0.21 /30 |
0.051 / 7.2 |
527.3 / 186 |
| DIH23-25-001A |
0.7 / 100 |
0.22 / 32 |
0.055 / 7.8 |
510.3 / 18 |
| DIH23-30-007A |
1.76 / 250 |
0.38 / 54 |
0.095 / 13.5 |
793.8 / 28 |
| DIN34-32-CDYA |
2.47 / 350 |
0.95 / 135 |
0.164 / 23.3 |
1871.1 / 66 |