Posted in | Control Systems

High Voltage DC Fast Charging Contactor

The SGX 750V, 150A contactors, featuring ceramic-to-metal weld technology, are now available for use in a wide range of applications—including residential energy storage systems (ESS), DC fast charging, electric forklifts, automated guided vehicles (AGVs), and other industrial vehicles.

Designed to offer a strong performance-to-cost ratio, the SGX150 750V/150A High Voltage DC Contactor serves as a reliable drop-in replacement for many competing brands, combining durability with value.

Each contactor is hermetically sealed and rated for temperatures up to 175 °C, significantly reducing the risk of fire or failure under overcurrent conditions.

The internal chamber is backfilled with a hydrogen-based gas mixture to prevent oxidation, ensuring low and stable contact resistance throughout the product’s lifespan.

Industries

  • Material Handling
  • Energy

Features

  • Hermetically sealed and rated for operation up to 175 °C, reducing the risk of fire or thermal failure under overcurrent conditions.
  • Backfilled with a hydrogen-rich gas mixture to effectively prevent oxidation, ensuring low and stable contact resistance.
  • Insulation resistance rated at 1000 MΩ (1000 VDC); dielectric strength between coil and contacts is 4.0 kV.
  • Capable of carrying a continuous current of 150 A at 85 °C.
  • Compliant with IEC 60664-1 and RoHS standards.

Applications

  • DC Fast Charging
  • Material Handling
  • Residential ESS

Specifications

Contact data. Source: Sensata Technologies, Inc.

. .
Contact Arrangement 1 Form A
Contact Resistance ≤ 0.5 mΩ @ 200A
Rated Load Current 150A (@ 50 mm2 wire)
Rated Switching Voltage 750 VDC
Rated Switching Power 112.5 kW
Min. Applicable Load 6 VDC, 1A
Max. Switching Voltage 750 VDC
Max. Switching Power 112.5 kW (750 VDC)
Max. Breaking Current 1500 A (750 VDC), 1 cycle

 

Characteristics. Source: Sensata Technologies, Inc.

Specifications Data
Dielectric Strength Between Open Contacts 3000 VAC, 1 min
Between Coil & Contacts 4000 VAC, 1 min
Insulation Resistance 1000 MΩ at 1000 VDC
Operate Time (at nomi. volt.) ≤ 30 ms
Release Time (at nomi. volt.) ≤ 10 ms
Vibration Resistance (sine) 10 Hz - 500 Hz, 49 m/s2
Shock Resistance Functional Open: 196 m/s2
Functional Close: 490 m/s2
Destructive: 490 m/s2
Ambient Temperature -40 °C - 85 °C
Humidity 5% RH - 85% RH
Termination M6 female screw
Mounting M5 screw
Unit Weight Approx. 270 g
Outline Dimensions 76.5 mm x 39 mm x 70 mm

 

Coil. Source: Sensata Technologies, Inc.

Nominal Voltage (VDC) Pick-up Voltage (VDC) Drop-out Voltage (VDC) Coil Power (W)
12 ≤ 9 ≥ 1 ∼6.0 @ 23 °C
24 ≤ 18 ≥ 2

 

Endurance. Source: Sensata Technologies, Inc.

Specifications Data
Electrical Endurance Capacitive Load Switch on: 2 x 104 cycles (37.5 VDC, C = 1100 uF, inrush 400 A. Steady 150 A)
Resistive
Load
Switch: 500 cycles (750 VDC, 150 A)
Switch: 1000 cycles (450 VDC, 150 A)
Current Endurance 150 A, cont.
180 A, 2 hours
225 A, 15 mins
320 A, 2 mins
400 A, 1 mins
600 A, 20 s
900 A. 8 s
Mechanical Endurance 2 x 105 cycles, on-off ratio: 0.5 s : 0.5 s

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