Editorial Feature

Integrating Torque Sensors into Bikes

Bicycling is a popular activity enjoyed by millions of people around the world. In recent years, there has been an increased interest in using technology to improve the performance and safety of bicycles. One area of research that has gained a lot of attention is the integration of torque sensors into bikes.

Image Credit: Tinny Photo/Shutterstock.com

What are Torque Sensors?

Torque sensors are devices that measure the amount of force applied to a rotating object. In the case of a bike, torque sensors are typically placed in the pedals or bottom brackets.

When the rider applies force to the pedals, the torque sensor measures the amount of force and sends this information to the bike's computer system. This information can then be used to adjust the bike's performance by changing the amount of power being delivered to the motor or adjusting the resistance of the pedals.

How Can Torque Sensors be Integrated into e-Bikes?

There are several ways in which torque sensors can be integrated into e-bikes, depending on the specific design and requirements of the bike.

Using bottom bracket sensors is one of the most common approaches. Torque sensors are typically mounted within the bike's bottom bracket, part of the frame that connects the pedals to the bike's chain and drivetrain.

Bottom bracket sensors typically work by measuring the torque or force being applied to the bike's crank as the rider pedals. This information is then transmitted to the bike's motor and control system, using it to adjust the level of assistance provided to the rider.

There are several different types of bottom bracket sensors available, including strain gauge sensors and magnetic sensors.

Strain gauge sensors work by measuring the deformation or strain of a small metal element as the rider pedals. In contrast, magnetic sensors measure changes in the magnetic field caused by the rider's pedaling motion.

Another common method for integrating torque sensors into e-bikes is to use rear axle sensors. These sensors are typically mounted within the rear axle of the bike, and they work by measuring the torque or force being applied to the bike's rear wheel.

Rear axle sensors can be particularly useful in e-bikes that use hub motors, which are motors that are integrated into the bike's rear wheel.

Advantages of Integrating Torque Sensors into Bikes

Torque sensors can be used to provide important feedback to the rider. They can be used to measure the amount of force applied to the pedals, which can be displayed on a dashboard in real time. This feedback can help the rider adjust their pedaling technique to improve performance.

Torque sensors can also be used to improve the bike's performance. The amount of power being delivered to the motor can be adjusted based on the rider's pedaling technique by using torque sensors. This can help to conserve battery life and improve the overall efficiency of the e-bike.

Torque sensors can play a role in improving the safety of the bike as well. They may be used to detect if the rider is applying too much force to the pedals, which could cause the bike to skid or lose traction. This information can then be used to adjust the bike's performance to prevent accidents.

Examples of Torque Sensors in the Bike Industry

The Electric Bike Company is a California-based company that produces a range of high-quality, customizable electric bikes. One feature that sets their bikes apart is the use of torque sensors to provide a more natural and responsive riding experience.

By utilizing the latest technology and integrating it into their bikes in a thoughtful and effective way, the company has established itself as a leader in the e-bike industry.

Similarly, the Turbo Levo e-bike by Specialized Bicycles uses a strain gauge sensor in the bottom bracket to measure the amount of force being applied to the pedals.

This information is used to adjust the amount of power being delivered to the motor, which helps to conserve battery life and improve the efficiency of the bike.

SRM – Schoberer Rad Messtechnik – is the industry standard in bike power meters that utilize torque sensors to measure the rider's power output. These power meters can be used to provide important feedback to the rider, and they can also be used to adjust the bike's performance.

Challenges in Integrating Torque Sensors into Bikes

While there are many advantages of integrating torque sensors into bikes, several challenges must be addressed.

The cost of the sensors remains the biggest hurdle. Torque sensors can be expensive as compared to cadence sensors, and this cost must be passed on to the consumer. This can make bikes with torque sensors less accessible to some riders.

Another challenge is the complexity of the sensors. Torque sensors require a high level of precision and accuracy to work effectively, and this can make them more difficult to manufacture and maintain.

Bikes are complex machines with many different components, and it can be difficult to integrate new sensors into existing designs without compromising performance or safety.

Conclusion

The integration of torque sensors into bikes is an area of research that has gained a lot of traction in recent years. Torque sensors can be used to provide important feedback to the rider, improve the bike's performance, and improve safety.

While there are challenges associated with integrating torque sensors into bikes, the potential benefits are significant. As the technology continues to develop, it is likely that we will see more and more bikes equipped with torque sensors in the future.

Continue reading: What is a Torque Sensor?

References and Further Reading

Kopecky, G. (2013). Power Meter 101. Tech. Slowtwitch. Available at: https://www.slowtwitch.com/Tech/Power_Meter_101_3643.html

Misgeld, B. J., Bergmann, L., Szilasi, B., Leonhardt, S., & Greven, D. (2020). Virtual torque sensor for electrical bicycles. IFAC-PapersOnLine, 53(2), pp. 8903-8908. https://doi.org/10.1016/j.ifacol.2020.12.1412

Toll, M. (2023). Electric Bike Company adds torque sensor upgrades to its US-built cruiser e-bikes. Electrek. Available at: https://electrek.co/2023/01/25/electric-bike-company-adds-torque-sensor/

Disclaimer: The views expressed here are those of the author expressed in their private capacity and do not necessarily represent the views of AZoM.com Limited T/A AZoNetwork the owner and operator of this website. This disclaimer forms part of the Terms and conditions of use of this website.

Shaheer Rehan

Written by

Shaheer Rehan

Shaheer is a graduate of Aerospace Engineering from the Institute of Space Technology, Islamabad. He has carried out research on a wide range of subjects including Aerospace Instruments and Sensors, Computational Dynamics, Aerospace Structures and Materials, Optimization Techniques, Robotics, and Clean Energy. He has been working as a freelance consultant in Aerospace Engineering for the past year. Technical Writing has always been a strong suit of Shaheer's. He has excelled at whatever he has attempted, from winning accolades on the international stage in match competitions to winning local writing competitions. Shaheer loves cars. From following Formula 1 and reading up on automotive journalism to racing in go-karts himself, his life revolves around cars. He is passionate about his sports and makes sure to always spare time for them. Squash, football, cricket, tennis, and racing are the hobbies he loves to spend his time in.

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